Custom Smart Battery Packs & Charger Engineering Solutions for High-Reliability Global OEM Applications
With over four decades of proven engineering expertise, Cell-Con, Inc. delivers mission-critical battery packs, advanced battery management systems (BMS), and precision chargers tailored to demanding OEM environments worldwide. All engineering and manufacturing operations take place in our Bedford, Pennsylvania facility under strict ISO 9001 quality management protocols.
Whether your product requires rugged environmental sealing, high energy density, extended thermal tolerance, or strict regulatory certifications (UL, IEC, UN 38.3, DOT), our engineering team provides end-to-end design, prototyping, testing, and volume assembly.
In life-critical medical environments, power reliability is mandatory. Cell-Con designs medical-grade smart battery packs for surgical instruments, patient monitoring, portable ventilators, and diagnostic carts compliant with FDA, IEC 60601-1, and UL 2054 safety standards.
Built for rugged operational conditions, our industrial power solutions drive heavy machinery, power tools, automated inspection systems, and field equipment. Featuring robust mechanical encapsulation, high discharge rates, and wide operating temperature resilience.
Mission-critical operations require field-proven durability. Cell-Con engineers defense-grade battery assemblies meeting MIL-STD specs for tactical communication gear, unmanned systems, field optics, and wearable power, ensuring performance under harsh climate conditions.
Continuous facility uptime demands long cycle life and fast-charging capabilities. We supply high-capacity LiFePO4 and Lithium-Ion battery packs for Automated Guided Vehicles (AGVs), Autonomous Mobile Robots (AMRs), and warehouse material handling systems.
Next-generation robotics demand lightweight, high-energy-density battery configurations. Cell-Con provides smart battery architecture integrated with SMBus/I2C communication protocols to provide real-time state-of-charge tracking and diagnostic telemetry.
Marine environments require sealed, pressure-resistant, and moisture-proof energy storage. We engineer subsea sensors, acoustic transponders, offshore monitoring platforms, and oceanographic research equipment battery solutions built to withstand extreme hydrostatic pressures.
Ultra-low self-discharge and long operational lifespan are key for remote monitoring. Our custom primary and rechargeable battery packs power environmental field sensors, seismic monitors, smart gas meters, and IoT data nodes operating in remote locations.
Substation backup power, grid infrastructure controls, and automated metering infrastructure (AMI) require long-life, reliable energy storage. Cell-Con provides specialized battery modules engineered for uninterrupted backup in power distribution networks.
24/7 connectivity relies on dependable emergency backup power. Cell-Con designs custom lithium battery packs and battery charger systems for cell towers, remote microwave stations, satellite terminals, and fiber optic nodes.
Cold chain tracking, container monitoring, and fleet GPS units require compact battery solutions capable of long standby operation and wide thermal variations. Cell-Con manufactures lightweight, high-capacity tracking battery packs.
Lightweight design, fast charging, and maximum user safety are critical for electric wheelchairs, scooters, and personal mobility devices. Cell-Con provides certified high-capacity battery solutions that exceed stringent transport safety compliance.
Protecting critical enterprise data from power interruption is essential. We produce custom battery backup modules (BBU) and power hold-up packs for server racks, RAID controllers, and cloud data center backup systems.
As a vertically integrated domestic manufacturer, Cell-Con works side-by-side with your engineering team from concept through full production. We ensure every custom battery pack and charger meets strict global quality and safety standards before shipment.
Our engineering team handles complex cell matching, custom printed circuit board layout (PCB), micro-controller software programming, plastic and metal enclosure design, and full regulatory testing oversight.
Contact our engineering specialists today to receive expert technical support, technical documentation, and tailored production quotes for your application.
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